Sony MZ-E505 User Manual

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SERVICE MANUAL
PORTABLE MINIDISC PLAYER
E Model
SPECIFICATIONS
MZ-E505
US and foreign patents licensed from Dolby
Laboratories.
– Continued on next page –
Model Name Using Similar Mechanism NEW
Mechanism Type MT-MZE505-176
Optical Pick-up Name LCX-4E
Ver 1.0 2002. 02
9-873-487-01 Sony Corporation
2002B0500-1 Personal Audio Company
C 2002.02 Published by Sony Engineering Corporation
Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 790 nm
Emission duration: continuous
Laser output: less than 44.6 µW*
* This output is the value measured at a distance
of 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.
Revolutions
Approx. 300 rpm to 2,700 rpm
Error correction
ACIRC (Advanced Cross Interleave Reed
Solomon Code)
Sampling frequency
44.1 kHz
Coding
ATRAC (Adaptive TRansform Acoustic Coding)
ATRAC3: LP2/LP4
Modulation system
EFM (Eight to Fourteen Modulation)
Number of channels
2 stereo channels
1 monaural channel
Frequency response
20 to 20,000 Hz ± 3 dB
Wow and Flutter
Below measurable limits
Outputs
Headphones/earphones: stereo mini-jack,
maximum output level
5 mW + 5 mW load impedance 16
Power requirements
Player:
Nickel metal hydride rechargeable
battery
One NH-14WM(A) (supplied): 1.2V,
1,350 mAh
One LR6 (size AA) battery (not
supplied)
Battery charging stand:
AC power adaptor DC 3V, AC 100V,
50/60Hz
Dimensions
Approx. 74.5 × 81.0 × 17.6 mm (w/h/d)
(3
× 3
1
/
4
×
23
/
32
in.)
(not including projecting parts and controls)
Mass
Approx. 73 g (2.6 oz) (the player only)
Supplied accessories
Headphones/earphones (1)
Battery charging stand (1)
AC power adaptor (for the supplied battery
charging stand) (1)
Rechargeable battery (1)
Rechargeable battery carrying case (1)
Dry battery case (1)
Carrying pouch (1)
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Summary of Contents

Page 1 - SERVICE MANUAL

SERVICE MANUALPORTABLE MINIDISC PLAYERE ModelSPECIFICATIONSMZ-E505US and foreign patents licensed from DolbyLaboratories.– Continued on next page –Mod

Page 2 - (Unit: Approx. hours) (JEITA

10MZ-E5053-9. BRACKET (L) ASSY3-10. BRACKET (R) ASSY1two claws2convex portion2convex portion3bracket (L) assy3bracket (R) assyNote: On installatio

Page 3 - SERVICING NOTES

11MZ-E5051washer2gear (SA)3screw (M1.4)4thrust detent spring5optical pick-up(LCX-4E)3-11. OPTICAL PICK-UP (LCX-4E)3-12. DC SSM18B MOTOR (SPINDLE)

Page 4 - SECTION 2

12MZ-E5053-13. DC MOTOR (SLED) (M902)4two screws (M1.4)5DC motor (sled)(M902)1Remove the four solders.2washer (0.8-2.5)3gear (SA)

Page 5 - DISASSEMBLY

13MZ-E505Remote control LCD• Press and hold down X key to hold the current display whilethe key is being pressed.4-2-3. How to release the TEST MODE

Page 6 - Open the battery case lid

14MZ-E5054-4. MANUAL MODE4-4-1. Outline of the functionThe Manual mode is designed to perform adjustments andoperational checks on the set’s operation

Page 7 - Remove solder of the

15MZ-E5055. To terminate the Manual mode and return to the TEST MODE,press x key.4-5. OVERALL ADJUSTMENT MODE4-5-1. Outline of the functionThis mo

Page 8

16MZ-E505Contents of fault Display code Meaning of codeSimplifiedDescription contentsNo error 00 No error – – – – No error01 Access target address ill

Page 9

17MZ-E5054-8. KEY CHECK MODE4-8-1. Outline of the functionThis mode is used to check to make sure that each of the keys(including the slide switch)

Page 10

18MZ-E5055-4. MANUAL POWER ADJUSTMENTS5-4-1. Adjustment sequenceThe adjustments should be always performed in the following se-quence:1 Vc PWM Duty (

Page 11 - DC SSM18B motor (spindle)

19MZ-E505000 XXX NG000 CD OKXXX MO RUN5-4-3. VI PWM Duty adjustmentConnection:Procedure:1. Set the Manual mode and set the item No. to 764.LCD displa

Page 12

2MZ-E505TABLE OF CONTENTS1. SERVICING NOTES ... 32. GENERAL ...

Page 13 - TEST MODE

20MZ-E5056. If NG in the overall MO adjustments, return to Reset NV andperform the adjustment again.LCD displayXXX: NG item No.7. If OK through the ov

Page 14 - 000 Manual

21MZ-E505Item No. Contents230 Tracking servo ON236 ABCD gain adjustment237 KF gain adjustment238 RF gain adjustment244 FCS gain adjustment245 TRK gain

Page 15 - 001 1 Adrs

22MZ-E5055. Judge LED voltage value is OK or NG by using the voltage valueconfirmed at step 3 and 4.IN case of jadgment result is NG, adjust the LED v

Page 16 - Offset error

MZ-E50523235-6-2. LED voltage adjustmentNote: This adjustment performed only when the judgment resultof judging LED voltage value is OK or NG is NG(Se

Page 17 - 000 P**P##

MZ-E5052424D901(BATTERY CASE)VGL902L901(TRACKING)(FOCUS)2-AXISDEVICE121601619194195221XRF RSTPD S1XCS NVSI0SCK0S00PD S0S MONSSB CLKSSB DATAVREF MONMUT

Page 18 - 762 VclPWM XX

MZ-E5052525Note on Schematic Diagram:• All capacitors are in µF unless otherwise noted. pF: µµF50 WV or less are not indicated except for electrolyti

Page 19 - 000 Assy11

MZ-E5052626C997R912C916R911R914R913R946R950R964C917C915R948R920C918C905C908C921R903R909R811C909C910R910R916 R922R915R827C808C803R516C527R517R505C530C5

Page 20 - 041 ResClr

MZ-E5052727C999R521C952+C529+C524+L503C907C904+C922+C903+C919+C901+C911+L904L905C914C559C558C557C563C564R817R203R103C854C853C851C351C202+C102+D101KA18

Page 21 - 075 GRN35H XX

MZ-E50528286-5. SCHEMATIC DIAGRAM – MAIN Board (1/3) –• See page 25 for Waveform. • See page 31 for IC Block Diagrams.C508C511C513C516C501C510R606C6

Page 22

MZ-E50529296-6. SCHEMATIC DIAGRAM – MAIN Board (2/3) –• See page 25 for Waveform. • See page 31 for IC Block Diagrams.R950C917C907C904R964R915R916C9

Page 23

3MZ-E505NOTES ON HANDLING THE OPTICAL PICK-UPBLOCK OR BASE UNITThe laser diode in the optical pick-up block may suffer electro-static break-do

Page 24 - DIAGRAMS

MZ-E50530306-7. SCHEMATIC DIAGRAM – MAIN Board (3/3) –• See page 25 for Waveform. • See page 31 for IC Block Diagrams.C204R204 C203C305C303C302C854

Page 25 - 1.0 Vp-p

31MZ-E505• IC Block DiagramsIC301 TA2131FL (EL)V REFMTSWBSTSWBEEP19202122232418 17 16 15 14 13PWSW12111087BST19BST2654321BSTAGCPWBPWAADDMT TCVCC1INBIN

Page 26 - MAIN BOARD (COMPONENT SIDE)

32MZ-E505IC551 SC111258FCR2VC VGVC43484744454649505152535455561 2 3 4 542 41 39 373840635 34 3336 31 30 29328 9 107 12 1314151126272824232221202517161

Page 27 - MAIN BOARD (CONDUCTOR SIDE)

33MZ-E505IC901 XPC18A32FCR242 41 40 39 38 36 35 34 33 32 31 30 29372827262524232220191817161514131211109876543215655545352515049484746454443+–+–CLKSLE

Page 28 - (Page 29)

34MZ-E5056-8. IC PIN FUNCTION DESCRIPTION• IC501 SN761057ADBT (RF AMP, FOCUS/TRACKING ERROR AMP)Pin No. Pin Name I/O Description1 TE O Tracking e

Page 29 - (Page 28)

35MZ-E505• IC801 CXD2671-210GA (SYSTEM CONTROLLER, DIGITAL SIGNAL PROCESSOR, 16M BIT D-RAM)Pin No.Pin NameI/O Description1SCS1—Not used2SI1—Not used

Page 30

36MZ-E505Pin No.Pin NameI/O Description45 BOTMIBottom hold signal input of the light amount signal (RF/ABCD) from RF amp46 ABCD I Light amount signal

Page 31 - IC501 SN761057ADBT

37MZ-E505Pin No.Pin NameI/O Description90SPDW O Spindle motor drive control signal output (W) to the motor driver91DSPVDD2—Power supply terminal (for

Page 32 - IC551 SC111258FCR2

38MZ-E505Pin No.Pin NameI/O Description156, 157 TEST1, TEST0 I Input terminal for the main test (normally fixed at “L”)158 EVA I EVA/FLASH chip discri

Page 33 - IC901 XPC18A32FCR2

39MZ-E505Pin No.Pin NameI/O Description204 XPD ADA O Power supply control signal output terminal Not used205 XCS LCD O Chip select signal output te

Page 34

4MZ-E505SECTION 2GENERALThis section is extracted frominstruction manual.Parts and controlsThe Player32149q;86751 ./N>* button2 VOL +*/– button3 i

Page 35

40MZ-E505SECTION 7EXPLODED VIEWSThe components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numbersp

Page 36

41MZ-E505Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark51 3-335-797-01 SCREW (M1.4X2), TOOTHED LOCK* 52 A-3021-679-A MAIN BO

Page 37

42MZ-E505Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark301 3-222-392-01 SCREW (M1.4), TAPPING302 3-222-391-01 SPRING (M), RA

Page 38

43MZ-E505SECTION 8ELECTRICAL PARTS LISTRef. No. Part No. Description Remark Ref. No. Part No. Description RemarkMAINNOTE:• Due to standardization,

Page 39

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark44MZ-E505MAINC922 1-119-750-11 TANTALUM CHIP 22uF 20% 6.3VC952 1-128-964-11 TA

Page 40 - EXPLODED VIEWS

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark45MZ-E505< COMPOSITION CIRCUIT BLOCK >RB301 1-233-970-21 RES, NETWORK (C

Page 41 - MT-MZE505-176

MZ-E505REVISION HISTORYClicking the version allows you to jump to the revised page.Also, clicking the version at the upper right on the revised page

Page 42

5MZ-E505• This set can be disassembled in the order shown below.3-1. DISASSEMBLY FLOWSECTION 3DISASSEMBLYSET3-3. CASE (REAR)(Page 6)3-4. MAIN BOARD(

Page 43 - ELECTRICAL PARTS LIST

6MZ-E5053-3. CASE (REAR)1Open the battery case lid.2claw3battery case lid1Close the battery terminal board assy.2screw (1.7)3two screws (M1.4)4Remove

Page 44

7MZ-E5053-4. MAIN BOARD3-5. UPPER PANEL SECTION1Remove solder of the battery terminal board assy.2five screws (M1.4 × 2)8main board4boss57flexible

Page 45 - MAIN SWITCH

8MZ-E5053-6. SWITCH BOARD3-7. HOLDER ASSY (Z)2convex portion2convex portion3switch board1four screws(1.7 × 2.5)1convex portion4holder assy (Z)1conv

Page 46 - 1.0 2002.02 New

9MZ-E5053-8. MECHANISM DECK (MT-MZE505-176)7flexible board (motor) (CN551)8mechanism deck (MT-MZE505-176)6flexible board (optical pick-up) (CN501)1s

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