Sony CA410 User Manual

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SERVICE MANUAL
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism Type MG-25L-136
FM/MW/LW CASSETTE CAR STEREO
AEP Model
UK Model
SPECIFICATIONS
XR-CA400/CA410
Photo: XR-CA400
Ver 1.2 2002.07
9-870-235-13 Sony Corporation
2002G0500-1 e Vehicle Company
C 2002.07 Published by Sony Engineering Corporation
Cassette player section
Tape track 4-track 2-channel stereo
Wow and flutter 0.08 % (WRMS)
Frequency response 30 – 18,000 Hz
Signal-to-noise ratio
Cassette type
TYPE II, IV 61 dB
TYPE I 58 dB
Tuner section
FM
Tuning range 87.5 – 108.0 MHz
Aerial terminal External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity 8 dBf
Selectivity 75 dB at 400 kHz
Signal-to-noise ratio 66 dB (stereo),
72 dB (mono)
Harmonic distortion at 1 kHz
0.6 % (stereo),
0.3 % (mono)
Separation 35 dB at 1 kHz
Frequency response 30 – 15,000 Hz
MW/LW
Tuning range MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Aerial terminal External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity MW: 30 µV
LW: 40 µV
Power amplifier section
Outputs Speaker outputs
(sure seal connectors)
Speaker impedance 4 – 8 ohms
Maximum power output 50 W × 4 (at 4 ohms)
General
Outputs Audio output
Power aerial relay control
lead
Power amplifier control
lead
Input Telephone ATT control
lead
Tone controls Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
Power requirements 12 V DC car battery
(negative earth)
Dimensions Approx. 178 × 50 × 176 mm
(w/h/d)
Mounting dimensions Approx. 182 × 53 × 161 mm
(w/h/d)
Mass Approx. 1.2 kg
Supplied accessories Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change
without notice.
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Summary of Contents

Page 1 - XR-CA400/CA410

SERVICE MANUALModel Name Using Similar Mechanism NEWTape Transport Mechanism Type MG-25L-136FM/MW/LW CASSETTE CAR STEREOAEP ModelUK ModelSPECIFICATION

Page 2

10XR-CA400/CA410LEVER (LDG-A) / (LDG-B)GEAR (LDG-FT)shaft Ashaft Bshaft C1 Fit the lever (LDG-A) onshafts A – C and install it.shaft Ashaft B2 Fit the

Page 3 - Setting the clock

11XR-CA400/CA410GUIDE (C)MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901)2 guide (C)1 three clawstwo precision screws(P2 × 2)Note: Mount the motor s

Page 4

12XR-CA400/CA410Procedure:1. Put the set into the FWD PB mode.2. Adjust adjustment resistor for inside capstan motor so that thereading on the frequen

Page 5

13XR-CA400/CA4102.6 Vp-p27.4 µs3.4 Vp-p54.4 ns5 Vp-p232 ns2.3 Vp-p30.8 µsSECTION 6DIAGRAMS6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DI

Page 6

14XR-CA400/CA410SCOUTMROMPTHTCONOSCOOSCIVSSDVDDDDAVNSDAVREFMPXVSSAVDDAAFINMADPSWNSCL216151113161412INTERFACEREGISTERSIGNAL QUALITYDECODERCLOCKEDCOMPAR

Page 7 - DISASSEMBLY

XR-CA400/CA4101515+–+–+–+–OVER VOLTAGEPROTECTREGULATOR12 345 6 7 8 9101211NCTUNER8.7 ANT SWTUNER5.6 SWSTBVDD5.6VAMPVCCANTCOM8.7VTUNER5.6VTUNER8.7VGNDR

Page 8

XR-CA400/CA4101616189101112131415164567817F781CN781(FRONT VIEW)BUS CONTROLINAUDIO OUTREARREMOTE INBUS AUDIOIN74817185612111091314151691011121314151645

Page 9 - ASSEMBLY OF MECHANISM DECK

XR-CA400/CA41017176-3. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • See page 13 for Waveform. • See page 14 for IC Block Diagrams.(Page 18)(Page 19)

Page 10

XR-CA400/CA41018186-4. SCHEMATIC DIAGRAM – MAIN Board (2/3) – • See page 13 for Waveforms. • See page 14 for IC Block Diagrams.(Page 17)(Page 19)

Page 11

XR-CA400/CA41019196-5. SCHEMATIC DIAGRAM – MAIN Board (3/3) – • See page 14 for IC Block Diagrams.(Page 18)(Page 17)(Page 21)

Page 12 - ELECTRICAL ADJUSTMENTS

2XR-CA400/CA410TABLE OF CONTENTS1. GENERALLocation of Controls ... 3Setting the Clock ...

Page 13 - DIAGRAMS

XR-CA400/CA4102020LED903LED904S901S902S903S904S905S906S907S908LSW903 LSW904LSW905LSW906LSW907LSW909LSW910LSW911LSW912LSW913LSW914LSW915LSW908LSW902LSW

Page 14

XR-CA400/CA41021216-7. SCHEMATIC DIAGRAM – KEY Board – • See page 13 for Waveform.(Page 19)

Page 15

XR-CA400/CA41022226-8. IC PIN FUNCTION DESCRIPTION• MAIN BOARD IC501 MN101C49KTC (SYSTEM CONTROLLER)Pin No. Pin Name I/O Description1 VREF–IRefer

Page 16

23XR-CA400/CA410Pin No. Pin Name I/O Description91 TAPEON OPower on/off control signal output of the loading motor drive (IC351) and capstan/reel moto

Page 17

24XR-CA400/CA410MG-25L-1361413151618192017125687101211934Front panel assy#1#1#2F781TU1#3#3#3#3#1#1AABB(1) CHASSIS SECTIONSECTION 7EXPLODED VIEWS• I

Page 18

25XR-CA400/CA410(2) FRONT PANEL SECTIONRef. No. Part No. Description RemarkRef. No. Part No. Description Remark51 3-225-123-01 BUTTON (PRESET/CE)(AT

Page 19

26XR-CA400/CA410(3) MECHANISM DECK SECTION(MG-25L-136)Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark161 3-933-346-01 CATCH

Page 20 - KEY BOARD

27XR-CA400/CA410KEYSECTION 8ELECTRICAL PARTS LISTRef. No. Part No. Description Remark Ref. No. Part No. Description RemarkKEY BOARD**********1-694-

Page 21

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark28XR-CA400/CA410KEYLSW913 1-771-882-11 SWITCH, TACTILE (WITH LED) (REP, 3) (CA

Page 22

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark29XR-CA400/CA410 MAIN* A-3326-771-A MAIN BOARD, COMPLETE (CA410: AMBER)* A-332

Page 23

3XR-CA400/CA410SECTION 1GENERALLocation of controlsRefer to the pages listed for details.1 Volume +/– button 7, 13, 172 MODE (o) buttonDuring tape p

Page 24 - SECTION 7

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark30XR-CA400/CA410C585 1-126-933-11 ELECT 100uF 20% 16VC611 1-126-157-11 ELECT 1

Page 25

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark31XR-CA400/CA410JC701 1-216-295-11 SHORT 0JC702 1-216-295-11 SHORT 0JC751 1-21

Page 26

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark32XR-CA400/CA410R514 1-216-097-11 RES-CHIP 100K 5% 1/10WR515 1-216-097-11 RES-

Page 27 - ELECTRICAL PARTS LIST

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark33XR-CA400/CA410**************HARDWARE LIST**************#1 7-685-792-09 SCREW

Page 28

XR-CA400/CA410REVISION HISTORYClicking the version allows you to jump to the revised page.Also, clicking the version at the upper right on the revise

Page 29

4XR-CA400/CA410AUDIO OUTREARBUS AUDIOIN3continuous power supplypermanente Stromversorgungalimentation continuealimentazione continuacontinu voedingpow

Page 30

5XR-CA400/CA410Liste des composants (1)Les numéros de l’illustration correspondent à ceux desinstructions.AvertissementManipulez précautionneusement l

Page 31

6XR-CA400/CA410Prcautions• Choisir soigneusement l’emplacement de l’installationafin que l’appareil ne gêne pas la conduite normale duvéhicule.• Evit

Page 32

7XR-CA400/CA410SECTION 2DISASSEMBLYMAIN BOARDNote: Follow the disassembly procedure in the numerical order given.MECHANISM DECK (MG-25L-136)2 sub p

Page 33

8XR-CA400/CA410HEAT SINK (ISO)1 four screws(PTT2.6 × 10)1 three screws(PTT2.6 × 10)2 heat sink (ISO)

Page 34 - (SPM-02006)

9XR-CA400/CA410SECTION 3ASSEMBLY OF MECHANISM DECKHOUSINGARM (SUCTION)Note: Follow the assembly procedure in the numerical order given.A partC par

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